Mortar is a material widely used in construction, decoration, roads, and other fields, and its production requires the use of mortar production equipment. The types and specifications of mortar production equipment are different. Choosing the right mortar production equipment is of great significance for improving efficiency, and quality and reducing the cost of mortar production. This article will introduce the types, performance, and selection methods of mortar production equipment.
Table of Contents
Types of mortar production equipment
Mortar production equipment is mainly divided into the following categories:
Mixer is the most common equipment in mortar equipment. Its function is to mix sand, water, cement, and other additives to form a uniform mortar. The types and specifications of mixers are different. Generally, different types of mixers are selected according to the production scale and process requirements.
Mortar delivery pump
The mortar delivery pump is the equipment that transports the mixed mortar from the mixer to the construction site. It is characterized by long conveying distance, high conveying height, large flow rate, and high efficiency. Depending on the conveying distance and conveying height, different types of mortar conveying pumps can be selected.
Mortar production line
The mortar production line is a device that automatically mixes sand, water, cement, and other additives in a certain proportion. The mortar production line generally includes a mortar mixer, mortar delivery pump, batching system, automatic weighing system, control system, and other parts. The mortar production line has the advantages of high automation, high production efficiency, and stable mortar quality.
Performance of mortar production equipment
Selecting the appropriate mortar production equipment needs to consider its performance parameters, mainly including the following aspects:
Production capacity refers to the amount of mortar produced by mortar equipment per unit of time, and the unit is m³/h. The larger the production capacity, the higher the production efficiency, but it is also necessary to choose the appropriate production capacity according to actual needs to avoid excess or shortage.
The conveying capacity refers to the amount of mortar conveyed by the mortar conveying pump per unit of time, and the unit is m³/h. The larger the conveying capacity, the farther the conveying distance and height, and the wider the scope of application, but it is also necessary to consider the actual situation of the construction site to avoid excess or insufficient conveying capacity.
The power types of mortar equipment mainly include electric and diesel. Electric equipment usually uses electric energy as the power source, which has the advantages of low cost, low noise, and good environmental protection, but it needs to be connected to the power supply before it can be used; diesel equipment uses diesel as the power source, which has the advantages of flexible use and no need to connect to the power supply, but the cost of use is high, the noise is large, the emissions are more, and the impact on the environment is greater.
The control methods of mortar production equipment mainly include manual control and automatic control. Manual control requires manual operation, which is suitable for small production scale and simple processes; automatic control adopts a computer control system, which can automatically complete the process of mortar proportioning, mixing, transportation, etc., and is suitable for large production scale and complex process. Case.
Selection method of mortar production equipment
The selection of suitable mortar production equipment needs to comprehensively consider the production scale, construction site conditions, production process, production cost, and other factors. The following steps can be taken specifically:
Determine the scale of production
Production scale is an important basis for selecting mortar production equipment. It is necessary to determine the amount of mortar produced per hour, production cycle, and other parameters according to production demand, to select the appropriate equipment model.
Consider construction site conditions
The environment and conditions of the construction site have an important impact on the selection and use of mortar production equipment. It is necessary to select the appropriate equipment model according to the specific conditions of the construction site, including parameters such as the size of the mixer, the delivery distance, and the height of the delivery pump.
Consider the production process
Different production processes have different performance and specification requirements for mortar production equipment. It is necessary to select the appropriate equipment model according to the characteristics of the production process, such as the degree of automation and control methods.
Taking production costs into consideration
The selection of mortar production equipment needs to comprehensively consider the production cost, including the purchase cost of the equipment itself, transportation, installation, maintenance, and other costs, as well as the impact of production efficiency and quality, to select the optimal equipment model.
Maintenance of mortar production equipment
The maintenance of mortar production equipment is an important guarantee to ensure the normal operation of the equipment and prolong its service life. In daily maintenance, the following aspects need to be paid attention to:
Mortar production equipment will accumulate a large amount of mortar residue after long-term use, and it needs to be cleaned regularly to keep the equipment clean and hygienic to prevent the residue from causing damage to the equipment.
The lubricating oil in the mortar production equipment needs to be replaced regularly to keep the equipment lubricated and prevent the equipment from being damaged due to insufficient lubrication during operation.
Regularly overhaul the equipment, find problems, and deal with them in time to avoid equipment failures affecting production.
Mortar production equipment needs to install corresponding safety protection measures to protect the personal safety of workers and prevent accidents.
Mortar production equipment is an important piece of equipment to ensure the quality and efficiency of mortar production, and its selection and use have an important impact on the quality and progress of the construction site. When selecting and using mortar production equipment, it is necessary to comprehensively consider factors such as production scale, construction site conditions, production technology, production costs, etc., select the most suitable equipment model, and strengthen the maintenance of the equipment to ensure the normal operation and extended use of the equipment Life, improve production efficiency and quality, and provide a strong guarantee for the construction of high-quality projects.
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