A dry mortar production line is an automated production equipment composed of multiple machines used to produce various types of dry mortar, including ordinary mortar, refractory mortar, and interior and exterior wall plastering mortar. In this article, we will delve into the working principle, machine composition, configuration and installation, as well as how to operate, maintain, and pay attention to the dry mortar production line.

Working principle of the dry mortar production line

The dry mortar production line mainly consists of the following parts: raw material processing system, mixing system, conveying system, packaging system, control system, etc. During operation, the raw materials are pre-processed and then uniformly mixed by the mixing system. The finished mortar is then transported to the packaging system through the conveying system. The entire process is automated and can achieve efficient and precise production.

Machine composition and configuration of the dry mortar production line

The dry mortar production line mainly consists of the following machines: raw material processing equipment, weighing equipment, mixing equipment, conveying equipment, packaging equipment, etc. The specific configuration and number of machines depend on the scale and production requirements of the production line. Generally, the larger the scale of the production line, the more complex the machine configuration and quantity.

Functions of each machine in the dry mortar production line

(1) Raw material processing equipment

Raw material processing equipment is mainly used to screen, crush, and clean the raw materials to ensure the quality and purity of the raw materials. These equipment include vibrating screens, crushers, cleaning machines, etc.

(2) Weighing equipment

Weighing equipment is mainly used to weigh the raw materials to ensure accurate delivery of each component, thus ensuring the quality and uniformity of the finished mortar. These equipment include conveyors, weighbridges, measuring tanks, etc.

(3) Mixing equipment

Mixing equipment is mainly used to mix the raw materials to achieve the proportion and uniformity of the mortar. These equipment include mixers, screw conveyors, pneumatic conveyors, etc.

(4) Conveying equipment

Conveying equipment is mainly used to transport the mixed mortar to the packaging equipment or directly to the construction site. These equipment include screw conveyors, pneumatic conveyors, bucket elevators, etc.

(5) Packaging machine

The packaging machine is mainly used to package the produced dry mortar to make it more convenient for storage and transportation.

Installation of each part of the dry mortar production line

For the installation and operation of the dry mortar production line, it is generally necessary for professional technicians to carry out the work. During installation, the equipment instructions should be followed, and the interface connection of each equipment should be ensured. During normal operation, attention should be paid to the lubrication and cleaning of the equipment, timely handling of equipment faults, and maintenance, in order to ensure the efficient and stable operation of the production line. When installing and using the dry mortar production line, the following points should be noted:

• Equipment installation should be carried out by professional personnel to avoid unnecessary safety hazards.
• The production line should be regularly maintained and maintained to ensure the normal operation of the equipment and extend the service life of the equipment.
• Operators should undergo professional training, master the operation process of the production line and safety precautions, and ensure the stable operation of the production line.

Maintenance of Dry Mortar Production Line

To ensure the smooth operation and prolong the service life of the dry mortar production line, maintenance of each machine is crucial. Here are some maintenance tips:

1. Regularly inspect whether the various components of the machine are operating normally, including electrical, hydraulic, and pneumatic components.
2. Regularly clean the interior and exterior of the machine to maintain equipment hygiene.
3. Check and replace lubricating oil, hydraulic oil, and cooling water, etc.
4. Regularly clean and replace screens and filters.
5. Check and replace worn parts to ensure efficient operation of the machine.
6. For equipment that has been shut down for a long time, do anti-corrosion treatment.

Dry mortar production lines have wide applications in the construction industry and can greatly improve production efficiency and product quality. For example, in construction and decoration projects, dry mortar can be used for brick walls, concrete walls, and floor paving, etc. The dry mortar production line can produce high-quality dry mortar to meet various demands in the construction industry.

Taking the dry mortar production line of Southern Road Machinery Company as an example, it mainly consists of raw material storage equipment, conveying equipment, crushing equipment, grinding equipment, mixing equipment, packaging equipment, and control system. The production line adopts full automation control and can achieve automatic operation of the entire production line according to preset parameters. The production line adopts advanced technology and has the characteristics of high efficiency, high quality, and low energy consumption, which can meet the needs of different customers.

In summary, the dry mortar production line is an essential equipment in the modern building material production process. By scientific and reasonable configuration and operation, it can effectively improve production efficiency and product quality and make greater contributions to the modernization of the construction industry.